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Planning and risk

Genuine, grey-market and counterfeit automation parts: how to protect your plant

Why fake and unauthorised parts reach plants, the warning signs, and the questions to ask any supplier before you buy a PLC, drive or sensor.

10 October 2026 · 2 min read

In this guide
  1. Where the risk comes from
  2. Warning signs
  3. Questions to ask a supplier
  4. Before it goes in the machine
  5. Safety-related parts
  6. How we approach it

Counterfeit and mislabelled automation parts exist, particularly for popular, expensive, hard-to-find modules. A fake controller can behave oddly, fail early, or in a safety circuit fail dangerously. The sensible response is to buy carefully, not to be paranoid.

Where the risk comes from

The risk rises when a part is discontinued, in short supply or priced well below the market. Anonymous online listings and unsolicited offers carry more risk than an established supplier with traceable sourcing.

Warning signs

  • A price far below what other suppliers quote
  • No clear information about where the part came from
  • Packaging or labels that look unusual: poor print, inconsistent fonts, missing markings
  • Serial numbers that are missing, duplicated or do not verify with the manufacturer
  • A part that looks reworked, with scratches, mismatched screws or a different weight to a known good unit
  • Reluctance to provide invoices, a warranty or a returns policy

Questions to ask a supplier

  1. Where do you source this part from?
  2. Is it new, surplus or refurbished? Say so in writing on the quote
  3. What warranty and returns terms apply?
  4. Can the serial number be verified?
  5. Will you provide a proper invoice and documentation?
  6. Who do I speak to if it does not work?

Before it goes in the machine

  • Compare the label, finish and markings against a known good unit
  • Check firmware or version information against what the system needs
  • Bench-test where practical before installing, especially for safety parts
  • Keep the packaging and paperwork

For safety relays, safety controllers and safety-rated sensors, buy only from sources you can trust fully and keep the paperwork. A part that merely works on the bench is not the same as a part certified for its safety function.

How we approach it

When you request a quote from us, ask about the source, condition and terms of the part, and put the same questions to any other supplier you use.

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